Gravity Die Casting Manufacturers, Suppliers in Italy
Renuka Auto Components is Gravity Die Casting manufacturers in Italy, suppliers, and exporters in Italy. We produce these processes while guaranteeing the smooth operation of the project during its entire life cycle.
Gravity Die Casting, also named as permanent mold casting, which is a method uses gravity to pour molten metal into a mold. It is among the earliest techniques for casting metal or metal alloys. In this process, the metal is introduced into the cavity in its liquid state using a ladle or container. The cavity opening must be located on the upper surface. The only force acting to fill the cavity after the molten metal is poured is gravity. This technique produces both simple and complex metal parts by pouring molten metal into a reusable steel mold cavity.
Types of Gravity Die Casting
As Gravity Die Casting suppliers in Italy, we provide it with different types such as:
- Sand casting: It is the most popular gravity die casting technique which can form sand mold to shape the intended design. The mold is designed by compressing sand around a pattern, which is taken out to form a hollow space. Liquid metal is poured into the sand mold, and once it cools, the mold is removed to expose the casting. This technique is useful for creating large and complex forms and can work with different metals. Sand casting is used for low to medium production quantities as it require time for production.
- Shell mold casting: It is a form of gravity die casting that consists of a thin layer of sand and resin to produce the mold. The process starts with heating a metal template and is followed by the application of a blend of sand and resin onto its surface to make a shell. After the shell solidifies, it is put together and filled with liquefied metal. This technique offers good surface quality and dimensional precision and used for complex designs.
- Tilt pour casting: It is a unique gravity die casting technique in which the mold is inclined to help in the pouring of liquid metal. This method aids in guaranteeing that the metal entirely occupies the mold cavity while reducing the chances of imperfections like air pockets. Tilt pour casting is suitable for sizable and heavy castings, as it provides improved control over the movement of molten metal. This technique is used to produce Aluminium and zinc castings.
Product Details of Gravity Die Casting
As Gravity Die Casting manufacturers, suppliers, and exporters in Italy, refer the following sheet for more details.
| Products | Details |
|---|---|
| Material | Aluminium |
| Surface Treatment | Nickel Plating, Zinc |
| Die Casting Technique | Gravity |
| Brand | Renuka Auto Components |
| Finishing | Polished |
| Size | Large |
| Method | Die Casting |
| Applications | Automotive, commercial, Industrial |
Advantages of Gravity Die Casting
As Gravity Die Casting suppliers in Italy, below are some advantages of it.
- High-quality Finish: This method is integrated to produce high-quality castings, noted for their smooth surface finish, consistent repeatability, and acceptable to good dimensional accuracy.
- Economical: It provides an economical method for production on a moderate scale and is more affordable than pressure die-casting at smaller quantities.
- Waste Reduction: Gravity die-casting produces less waste than other (non-die) casting techniques and provides consistent castings with few defects and porosity, once operational procedures are in place.
- Variety of Materials: It is capable of working with a vast range of materials, including Aluminium, brass, bronze, zinc, magnesium, and copper, along with various alloys of these metals.
Applications of Gravity Die Casting
As Gravity Die Casting exporters in Italy, we introduce this method to produce multiple kinds of components in various industries. These components including:
- Engine Blocks
- Transmission Systems
- Structural Components
- Laptop or Smart Phones
- Pumps, Valves and other industrial equipment
- Motor Parts
- Surgical and medical instruments
As gravity die-casting manufacturers in Italy, suppliers, and exporters in Italy, at Renuka Auto Components, our dedication to the customer establishes a strong foundation for exceptional service. Through tailored project organization and swift response, we aim to address our customers' unique requirements.